Split Megawatt Charger

 
1. High-Efficiency, Low-OPEX Operation
Weighted system efficiency reaches ≥96.5%. Better than ordinary charging units, it reduces yearly running expenditure and creates stable earnings for charging station operators.
 
2. MCS-Ready Split-Type Group Charging
Split-type group charging setup includes decentralized power cabinet and charging terminals. Simple field installation and flexible port expansion fit ports, logistics parks and large megawatt charging hubs.
 
3. Wide-Range Vehicle Compatibility
DC output 200V-1000V, constant power range of 300V-1000V. Works for passenger EVs, heavy-duty trucks and construction machinery in mixed fleet depot projects.
 
4. Modular Power-Pool Architecture
This 640kW charging station features scalable modular power pool. Real-time dynamic power allocation, single-gun peak output up to 1 MW, expandable to 4.8 MW for future ultra-fast charging infrastructure.

 

Product Introduction

Built for ultra-fast charging infrastructure, this 640kW megawatt-grade flexible interconnected group-controlled charging system works well for urban public charging hubs, highway service zones and long-distance highway networks. It provides steady megawatt-level fast charging for heavy trucks, vessels and other high-power-consumption equipment. Adopting a separated layout, the system includes one charging rectifier main cabinet and multiple distributed charging terminals. 

It establishes a flexible high-efficiency group control framework that can expand to 4.8 MW. Core hardware includes high-efficiency charging modules, smart power controllers, power switching matrix, charging control units, 4G wireless modules, high-precision energy meters and 7-inch HMI touch panels. Two connector options are supported: GB/T 20234 for domestic use and IEC62196-3 (CCS2) for European projects. The complete equipment meets IP55 ingress protection grade.

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Product Features

• Multi-Tier Active Safety Mechanism
Equipped with 108 sets of active protection algorithms, tightly linked with vehicle BMS systems. It enables flexible power scheduling and full real-time battery monitoring, shifting safety strategy from passive emergency response to proactive risk prevention.
 
• Broad Voltage Compatibility for Multiple Vehicle Types
DC output voltage spans 200–1000V with constant-power operation covering 300–1000V. It supports charging for passenger EVs, heavy-duty trucks and construction machinery.
 
• AI-Powered Self-Diagnosis & OTA Remote Upgrade
Integrated intelligent self-inspection and self-protection functions. Remote OTA firmware updates allow predictive operation maintenance and cloud-based intelligent asset management.
 
• Full-Range Electrical Protection Suite
Comprehensive active safeguards include overvoltage, undervoltage, overload, short-circuit, leakage, overtemperature, surge protection, emergency stop and door-open power cut. It detects hazards instantly and disconnects power automatically once faults emerge.
 
• High System Efficiency to Cut Operational Expense
The weighted system efficiency hits ≥96.5%, 1.5% higher than conventional charging hardware. Each unit can help operators save more than 20,000 RMB in annual running costs.
 

 

Technical Specifications

Basic DataProduct NameMegawatt‑Level Flexible Interconnection Group‑Controlled Charging System
Rated Power480 kW640 kW720 kW960 kW
Housing MaterialHigh‑strength Galvanized Sheet, Anti‑corrosion and Anti‑rust
Structural TypeSplit Type: Rectifier Cabinet + DC Charging Terminal
Host Dimensions (cm)204*90*210306*90*210
Terminal Dimensions (cm)• Self‑cooling fast charging terminal: 5024160
• Liquid‑cooled ultra‑fast charging terminal: 5024160 / 5034160
Connection MethodConnection Method C, Charging Mode 4
Electrical SpecificationsInput Voltage / FrequencyAC 400 V ± 15%/50 ± 1Hz
Output VoltageDC 200 ~ 1000 V
Constant Power RangeDC 300 ~ 1000 V
System Max. Output Current1600 A2133 A2394 A3200 A
Single‑Channel Max. Output Current250 A / 300 A / 400 A / 600 A / 800 A
Number of DC Output Channels16161216
Voltage Regulation Accuracy≤ ± 0.5%
Current Regulation Accuracy≤ ± 1%
Voltage Ripple FactorPeak ≤ 0.5
Standby Power Consumption (Whole Unit)≤ 48W
Input Power Factor≥ 0.99
Noise≤ 65 dB
Accuracy ClassLevel 1.0
Mean Time Between Failures (MTBF)≥ 500000 h
Insulation / Dielectric Strength2200 V AC / 50Hz 10mA, 1 Minute Without Breakdown
EfficiencyFirst‑Level Energy Efficiency / Second‑Level Energy Efficiency (Optional)
Environmental SpecificationsOperating Temperature‑25℃ ~ 50℃
Operating Humidity5% ~ 95% RH
Operating Altitude≤ 2000 m
Protection LevelIP55
Cooling MethodIntelligent Forced Air Cooling
Storage Temperature‑40℃ ~ 70℃
Safety ProtectionInput ProtectionInput Overvoltage / Undervoltage Protection
Output ProtectionOutput Overload / Short Circuit Protection
Equipment Safety ProtectionElectrical Leakage, Grounding, Environmental Over‑temperature, Lightning Protection, Door Opening Power‑off Protection
Charging Process ProtectionEmergency Stop, Insulation Detection, Gun Head Locking, Gun Head Over‑temperature Protection
Human‑Machine InteractionStatus DisplayLED Three‑color Indicator Light
LCD Screen7‑inch Color LCD Screen (Optional)
Communication Interface4G / 5G, Ethernet
Start MethodSwiping RFID Card, Scanning QR Code
Smart / Intelligent FunctionsAutomatic Power Distribution, OTA Upgrade, Charging Reservation, Scheduled Charging

 

Certificates

With decades of accumulated expertise within the power electronics sector, our enterprise holds multiple ISO management certifications: ISO 9001 Quality Management, ISO 14001 Environmental Management, ISO 45001 Occupational Health & Safety, and ISO 27001 Information Security Management System.

We can deliver complete technical documentation packages, support custom prototype development, and collaborate with buyers to finish local market certification submissions.

View all of our certificates via the link: View All Certifications

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Warranty
 
1. Warranty & Technical Support Overview
A base factory warranty comes as standard for this 640kW MCS OCTP charger. Extended warranty packages can be negotiated separately. We provide round-the-clock remote technical assistance and software fault diagnosis. The binding warranty terms will be governed by the signed sales contract.
 
2. Fault Resolution Workflow
• When malfunctions occur, please supply fault codes, site photos, video footage and on-site records. Our technical team first carries out remote troubleshooting targeting software bugs, communication failures, earthing and grid matching problems.
• If remote troubleshooting cannot resolve the issue and factory defects are verified within valid warranty coverage, replacement spare parts will be arranged after component model confirmation.
Low-value accessories may be scrapped locally with proper record keeping. High-value core modules must be shipped back to China via consolidated sea freight.
• The buyer is responsible for local spare part installation. On-site engineer visits will incur separate travel and service fees.
 
3. Freight & Cost Allocation (Within Valid Warranty)
We cover outbound shipping cost for replacement spare parts dispatched from China.
All local import tariffs, customs clearance charges and return shipping fees for defective components shall be borne by the buyer.
 
4. Warranty Exclusions
Complimentary warranty service does not cover damages resulting from improper installation, manual operational mistakes, lightning strikes, grid voltage surges and other external non-factory factors.
 
 
Our Company 

The parent company of IESLab is a listed enterprise with stock code 002339 and more than 40 years of power industry know-how. Shandong Jicheng Zhitong New Energy is a national high-tech enterprise for megawatt charging infrastructure. Since 2017, we independently design and manufacture MCS charging hardware such as this 640kW OCPP MCS fast charging station. Our portfolio spans AC wallboxes, conventional DC fast chargers and MCS megawatt charging systems. We offer comprehensive customer training and remote fault diagnosis for global heavy vehicle clients. This MCS megawatt station is built for electric heavy trucks and large commercial vehicle fleets. The OCPP function enables cloud management and real-time charging status monitoring.

Find our company introduction video on YouTube: Company Introduction Video

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Frequently Asked Questions
 
Q1: Are you a trader or a manufacturer?
A: We are a subsidiary of a SASAC‑supervised state‑owned listed group. With over 40‑year experience in the power industry, we have been designing and manufacturing EV charging hardware in‑house since 2017. Please find our company introduction video on YouTube: Company Video
 
Q2: Do you support customization services?
A: We provide OEM, ODM and white‑label solutions, including custom logo printing. We can adjust power rating, cable length and charging connectors (Type2, CCS2, GBT).
 
Q3: Can your chargers connect to overseas charging operation platforms & APPs?
A: Our chargers support OCPP 1.6J protocol, enabling seamless integration with third‑party overseas operation platforms and mobile apps for remote intelligent O&M.
 
Q4: What about MOQ, sample and production lead time?
A: We accept trial sample orders of 2‑5 units. Sample batch takes around 20 working days. For mass orders, production lead time is 20‑40 working days after deposit receipt and confirmation of all technical specs, depending on order quantity.
 
Q5: Do you supply spare parts for after‑sales maintenance?
A: We supply core spare parts at cost‑price. For large‑volume orders, we can reserve dedicated after‑sales spare stock upon client’s request.
 
Q6: What trade terms, payment terms and customs documents can you offer?
A: We support EXW, FOB, CIF and DDP trade terms. Standard payment is 50% T/T deposit, 50% balance before shipment; flexible terms for long‑term partners. We provide full customs‑required documents: commercial invoice, packing list, CE certificates and test reports.
 
Q7: Do you offer exclusive distribution rights and is each charger fully tested before delivery?
A: Regional exclusive dealership contracts are available with defined sales KPIs and market support. Every charger undergoes full performance testing before shipment to guarantee quality.

Online Consultation

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