Product Introduction
The IES-ICS62400E heavy-duty all-in-one DC charger addresses high-rate charging requirements for large heavy commercial vehicles, mining haulers and heavy construction machinery. Suited for urban public charging hubs and highway ultra-fast charging networks, it provides stable continuous high-power charging for heavy trucks, mine vehicles and other heavy mobile special equipment.
This integrated charging system achieves peak power of 400kW. It comes equipped with high-efficiency charging modules, smart power control assemblies, power switching components, charging management modules, 4G communication hardware, high-precision energy meter, 7-inch touch HMI, CCS2 charging connectors and IP55 outdoor cabinet built for continuous outdoor operation.
Product Features
- Compact Central-control All-in-one Layout: Designed for fast site commissioning. It enables parallel charging of multiple vehicles and meets heavy truck high-power charging requirements.
- Energy Saving High-efficiency Design: The high-efficiency variant reaches weighted system efficiency ≥96.5% and passes Class-1 energy-saving requirements. Every unit saves over 4,000 RMB of electricity cost each year.
- 108 Active-oriented Safety Controls: Deep real-time BMS communication, adjustable power allocation and thorough battery state monitoring. Safety strategy changes from passive alarm to proactive risk control.
- Broad Scenario Adaptability: DC output range 200–1000V, constant-power zone covers 300–1000V. Compatible with all vehicle types from passenger cars to heavy-duty trucks.
- Intelligent AI O&M Functions: Built-in AI self-check and remote OTA updates realise fault forecasting and remote troubleshooting, boosting operation and maintenance efficiency significantly.
- Robust Electrical Safeguards: Real-time risk detection and instant power disconnection against overvoltage, undervoltage, overload, short-circuit, leakage, overheating and surge current. Emergency stop and cabinet door power-off trigger are available.
Technical Specifications
| Basic Data | Product Name | High‑Power Integrated DC Charger | |||||
| Models | iES‑ICS62240E | iES‑ICS62320E | iES‑ICS62360E | iES‑ICS62400E | iES‑ICS62480E | iES‑ICS62600E | |
| Rated Power | 240 kW | 320 kW | 360 kW | 400 kW | 480 kW | 600 kW | |
| Housing Material | High‑Strength Galvanized Sheet, Anti‑corrosion and Rust‑proof | ||||||
| Structural Type | Integrated | ||||||
| Dimensions (cm) | 85*88*190 | ||||||
| Connection Method | Connection Method C, Charging Mode 4 | ||||||
| Charging Gun | CCS2 ×1 / ×2; Optional: CCS2 ×1 + GB/T ×1; Optional: GB/T ×1 / ×2 | ||||||
| Electrical Specifications | Input Voltage / Frequency | AC 400 V ± 15%/50 ± 1Hz | |||||
| Output Voltage | DC 200 ~ 1000 V | ||||||
| Constant Power Range | DC 300 ~ 1000 V | ||||||
| Max. Output Current (Dual Guns) | MAX 800 A | ||||||
| Auxiliary Power Supply | 12 V ± 5% | ||||||
| Voltage Regulation Accuracy | ≤ ± 0.5% | ||||||
| Current Regulation Accuracy | ≤ ± 1% | ||||||
| Voltage Ripple Factor | Peak ≤ 0.5 | ||||||
| Accuracy Class | Level 1.0 | ||||||
| Standby Power Consumption (Whole Unit) | ≤ 30W | ||||||
| Input Power Factor | ≥ 0.99 | ||||||
| Noise | ≤ 65 dB | ||||||
| Mean Time Between Failures (MTBF) | ≥ 500000 h | ||||||
| Insulation / Dielectric Strength | 2200 V AC / 50 Hz 10 mA, 1 Minute Without Breakdown | ||||||
| Efficiency | First‑Level Energy Efficiency / Second‑Level Energy Efficiency (Optional) | ||||||
| Environmental Specifications | Operating Temperature | ‑25℃ ~ 65℃, It Should Be Used At a Reduced Capacity Above 50℃. | |||||
| Operating Humidity | 5% ~ 95% RH | ||||||
| Operating Altitude | ≤ 2000 m, For Distances Over 2000 Meters, The Usage Must be Reduced. | ||||||
| Protection Level | IP55 | ||||||
| Cooling Method | Intelligent Forced Air Cooling | ||||||
| Storage Temperature | ‑40℃ ~ 70℃ | ||||||
| Safety Protection | Input Protection | Input Overvoltage/Undervoltage Protection | |||||
| Output Protection | Output Overload/Short Circuit Protection | ||||||
| Equipment Safety Protection | Electrical Leakage, Grounding, Environmental Over‑temperature, Lightning Protection, Door Opening Power‑off Protection | ||||||
| Charging Process Protection | Emergency Stop, Insulation Detection, Gun Head Locking, Gun Head Over‑temperature Protection | ||||||
| Human‑Machine Interaction | Status Display | LED Three‑color Indicator Light | |||||
| LCD Screen | 7‑inch Color LCD Screen (Optional) | ||||||
| Communication Interface | 4G / 5G, Ethernet | ||||||
| Start Method | Swiping RFID Card, Scanning QR Code | ||||||
| Smart / Intelligent Functions | Automatic Power Distribution, OTA Upgrade, Charging Reservation, Scheduled Charging | ||||||
Certificates
With decades of engineering experience in power equipment, our enterprise holds ISO 9001 Quality Management System, ISO 14001 Environmental Management System, ISO 45001 Occupational Health & Safety Management System and ISO 27001 Information Security Management System credentials.
We are capable of supplying full technical documentation, supporting prototype customisation and assisting clients in completing local market certification applications.
View all qualification certificates via the link: View All Certifications
Our Company
Our parent listed company (Stock Code:002339) brings over four decades of power industry experience to IESLab Jicheng Zhitong. We are a national high-tech enterprise specialized in heavy-duty high-power EV charging solutions. Since 2017, we independently research and manufacture EV chargers such as this 400kW OCPP CCS2 heavy-duty charging pile. Our full portfolio includes AC wall chargers, multi-power DC fast chargers and liquid-cooled ultra-fast charging systems. We deliver full-cycle after-sales service and remote fault diagnosis for overseas fleet clients. This heavy-duty pile serves electric trucks, buses and large commercial vehicle fleets. Our OCPP communication function enables seamless connection with cloud charging management platforms.
