Product Introduction
The IES-ICS62240E all-in-one heavy-duty DC charger delivers dependable fast-charging capacity tailored for medium and heavy commercial EVs, mining haulers, and off-road construction machinery. Designed to fit roadside public charging depots and highway charging stations, it supplies consistent high-current power for fleet operators running heavy vehicles and site-specific mobile equipment.
Boasting a peak output of 240kW, this integrated charging unit packs high-efficiency power modules and intelligent power regulation hardware. The full configuration includes switching assemblies, charging management system, 4G wireless communication module, precision energy meter, 7-inch HMI touchscreen, CCS2 charging connector and IP55 rated outdoor cabinet to withstand long-term field deployment.
Product Features
- Compact All-in-one Design: Central control compact architecture simplifies rapid field installation. Multi-vehicle concurrent charging is supported to meet heavy truck high-power charging needs.
- Energy Efficient Operation: This high-efficiency variant maintains weighted system efficiency above 96.5% and meets Class 1 energy-saving benchmark. Annual power expense reduction can exceed 4,000 RMB per charger.
- 108-point Proactive Safety Management: Real-time in-depth interaction with vehicle BMS, dynamic power allocation and comprehensive battery condition tracking. Safety logic shifts from passive warning to forward risk prevention.
- Wide Operating Scenario Coverage: DC output range 200–1000V, constant-power zone 300–1000V. Compatible with the full vehicle spectrum including passenger cars and heavy-duty trucks.
- Intelligent AI O&M Capability: Built-in AI self-diagnosis and remote OTA upgrades support fault prediction and remote problem resolution, significantly improving O&M productivity.
- Comprehensive Electrical Safeguards: Continuously monitors risks and cuts power immediately upon overvoltage, undervoltage, overload, short-circuit, leakage, overheat and surge. Emergency stop and cabinet door interlock power-off function are included.
Technical Specifications
| Basic Data | Product Name | High‑Power Integrated DC Charger | |||||
| Models | iES‑ICS62240E | iES‑ICS62320E | iES‑ICS62360E | iES‑ICS62400E | iES‑ICS62480E | iES‑ICS62600E | |
| Rated Power | 240 kW | 320 kW | 360 kW | 400 kW | 480 kW | 600 kW | |
| Housing Material | High‑Strength Galvanized Sheet, Anti‑corrosion and Rust‑proof | ||||||
| Structural Type | Integrated | ||||||
| Dimensions (cm) | 85*88*190 | ||||||
| Connection Method | Connection Method C, Charging Mode 4 | ||||||
| Charging Gun | CCS2 ×1 / ×2; Optional: CCS2 ×1 + GB/T ×1; Optional: GB/T ×1 / ×2 | ||||||
| Electrical Specifications | Input Voltage / Frequency | AC 400 V ± 15%/50 ± 1Hz | |||||
| Output Voltage | DC 200 ~ 1000 V | ||||||
| Constant Power Range | DC 300 ~ 1000 V | ||||||
| Max. Output Current (Dual Guns) | MAX 800 A | ||||||
| Auxiliary Power Supply | 12 V ± 5% | ||||||
| Voltage Regulation Accuracy | ≤ ± 0.5% | ||||||
| Current Regulation Accuracy | ≤ ± 1% | ||||||
| Voltage Ripple Factor | Peak ≤ 0.5 | ||||||
| Accuracy Class | Level 1.0 | ||||||
| Standby Power Consumption (Whole Unit) | ≤ 30W | ||||||
| Input Power Factor | ≥ 0.99 | ||||||
| Noise | ≤ 65 dB | ||||||
| Mean Time Between Failures (MTBF) | ≥ 500000 h | ||||||
| Insulation / Dielectric Strength | 2200 V AC / 50 Hz 10 mA, 1 Minute Without Breakdown | ||||||
| Efficiency | First‑Level Energy Efficiency / Second‑Level Energy Efficiency (Optional) | ||||||
| Environmental Specifications | Operating Temperature | ‑25℃ ~ 65℃, It Should Be Used At a Reduced Capacity Above 50℃. | |||||
| Operating Humidity | 5% ~ 95% RH | ||||||
| Operating Altitude | ≤ 2000 m, For Distances Over 2000 Meters, The Usage Must be Reduced. | ||||||
| Protection Level | IP55 | ||||||
| Cooling Method | Intelligent Forced Air Cooling | ||||||
| Storage Temperature | ‑40℃ ~ 70℃ | ||||||
| Safety Protection | Input Protection | Input Overvoltage/Undervoltage Protection | |||||
| Output Protection | Output Overload/Short Circuit Protection | ||||||
| Equipment Safety Protection | Electrical Leakage, Grounding, Environmental Over‑temperature, Lightning Protection, Door Opening Power‑off Protection | ||||||
| Charging Process Protection | Emergency Stop, Insulation Detection, Gun Head Locking, Gun Head Over‑temperature Protection | ||||||
| Human‑Machine Interaction | Status Display | LED Three‑color Indicator Light | |||||
| LCD Screen | 7‑inch Color LCD Screen (Optional) | ||||||
| Communication Interface | 4G / 5G, Ethernet | ||||||
| Start Method | Swiping RFID Card, Scanning QR Code | ||||||
| Smart / Intelligent Functions | Automatic Power Distribution, OTA Upgrade, Charging Reservation, Scheduled Charging | ||||||
Certificates
Supported by years of accumulated know-how in power electronics, our enterprise is accredited for ISO 9001 Quality Management, ISO 14001 Environmental Management, ISO 45001 Occupational Health & Safety and ISO 27001 Information Security Management Systems.
Full technical documentation packages are available upon request. We offer prototype customisation service and collaborate with customers to apply for local market approvals.
Check all qualification certificates here: View All Certifications
Our Company
Our listed parent company (002339) brings over 40 years of power industry experience to our IESLab brand. Shandong Jicheng Zhitong New Energy is a national high-tech enterprise for EV charging infrastructure. Since 2017, we independently research and manufacture heavy-duty charging equipment including this 240kW CCS2 DC charging point. Our full product lineup covers home AC wallboxes, public DC fast chargers and liquid-cooled ultra-fast charging systems. We provide professional after-sales support and 24-hour remote technical diagnosis for fleet clients. This heavy-duty charging point suits logistics depots, bus stations and commercial public charging sites. Our products are built to withstand long hours of continuous high-power charging.
