Product Introduction
The iES-ICS62480INA customizable 480kW CCS2 dual-gun integrated DC charger is engineered for large-scale high-power commercial fast charging. Tailored for big public charging hubs, highway service areas and large commercial parking lots, this all-in-one unit also fits logistics parks and roadside charging facilities. It offers stable ultra-high-power charging for passenger EVs and heavy commercial electric fleets.
This charger uses compact all-in-one layout and supports adjustable power output. It is equipped with high-efficiency charging modules, intelligent power controllers, power switching devices and charge management modules. Standard configuration includes 4G wireless communication hardware, precision energy meters, a 7-inch HMI touch panel and CCS2 charging connectors. The IP55 outdoor cabinet supports outdoor field deployment. Custom services covering cabinet casing, brand marking and HMI UI can satisfy large project requirements.
Product Features
- Compact Central-Control All-in-one Construction: This 480kW unit adopts central-control compact framework for fast field deployment. Multi-vehicle simultaneous charging is supported to deliver high-power charging for heavy-duty trucks and mining vehicle fleets.
- High Efficiency & Energy Saving: Weighted system efficiency ≥96.5%, fully meeting Class-1 energy-saving benchmarks.
- 108-Point Proactive Safety Supervision: Real-time deep BMS data exchange, flexible power assignment and full battery status tracking. Safety logic changes from passive warning to active risk prevention.
- Wide-Range Voltage & Scenario Fit: DC output spans 200–1000V with constant-power zone 300–1000V. It covers vehicle types from passenger EVs to heavy-load trucks and off-road vehicles.
- AI-Driven Intelligent O&M: Built-in AI self-diagnosis and remote OTA firmware updates realize fault forecasting and off-site troubleshooting, greatly improving operational productivity.
- Complete Electrical Safety Protection: Real-time hazard detection and immediate power cut-off upon overvoltage, undervoltage, overload, short-circuit, leakage and overheating. Emergency stop and cabinet door opening power-off function are equipped.
Technical Specifications
| Basic Data | Product Name | High‑Power Integrated DC Charger | |||||
| Models | iES‑ICS62240 | iES‑ICS62320 | iES‑ICS62360 | iES‑ICS62400 | iES‑ICS62480 | iES‑ICS62600 | |
| Rated Power | 240 kW | 320 kW | 360 kW | 400 kW | 480 kW | 600 kW | |
| Housing Material | High‑Strength Galvanized Sheet, Anti‑corrosion and Rust‑proof | ||||||
| Structural Type | Integrated | ||||||
| Dimensions (cm) | 85*88*190 | ||||||
| Connection Method | Connection Method C, Charging Mode 4 | ||||||
| Charging Gun | CCS2 ×2 Optional: CCS2 ×1 + GB/T ×1 Optional: GB/T ×2 | ||||||
| Electrical Specifications | Input Voltage / Frequency | AC 400 V ± 15%/50 ± 1Hz | |||||
| Output Voltage | DC 200 ~ 1000 V | ||||||
| Constant Power Range | DC 300 ~ 1000 V | ||||||
| Max. Output Current (Dual Guns) | MAX 800 A | ||||||
| Auxiliary Power Supply | 12 V ± 5% | ||||||
| Voltage Regulation Accuracy | ≤ ± 0.5% | ||||||
| Current Regulation Accuracy | ≤ ± 1% | ||||||
| Voltage Ripple Factor | Peak ≤ 0.5 | ||||||
| Accuracy Class | Level 1.0 | ||||||
| Standby Power Consumption (Whole Unit) | ≤ 30W | ||||||
| Input Power Factor | ≥ 0.99 | ||||||
| Noise | ≤ 65 dB | ||||||
| Mean Time Between Failures (MTBF) | ≥ 500000 h | ||||||
| Insulation / Dielectric Strength | 2200 V AC / 50 Hz 10 mA, 1 Minute Without Breakdown | ||||||
| Efficiency | First‑Level Energy Efficiency / Second‑Level Energy Efficiency (Optional) | ||||||
| Environmental Specifications | Operating Temperature | ‑25℃ ~ 65℃, It Should Be Used At a Reduced Capacity Above 50℃. | |||||
| Operating Humidity | 5% ~ 95% RH | ||||||
| Operating Altitude | ≤ 2000 m, For Distances Over 2000 Meters, The Usage Must be Reduced. | ||||||
| Protection Level | IP55 | ||||||
| Cooling Method | Intelligent Forced Air Cooling | ||||||
| Storage Temperature | ‑40℃ ~ 70℃ | ||||||
| Safety Protection | Input Protection | Input Overvoltage/Undervoltage Protection | |||||
| Output Protection | Output Overload/Short Circuit Protection | ||||||
| Equipment Safety Protection | Electrical Leakage, Grounding, Environmental Over‑temperature, Lightning Protection, Door Opening Power‑off Protection | ||||||
| Charging Process Protection | Emergency Stop, Insulation Detection, Gun Head Locking, Gun Head Over‑temperature Protection | ||||||
| Human‑Machine Interaction | Status Display | LED Three‑color Indicator Light | |||||
| LCD Screen | 7‑inch Color LCD Screen (Optional) | ||||||
| Communication Interface | 4G / 5G, Ethernet | ||||||
| Start Method | Swiping RFID Card, Scanning QR Code | ||||||
| Smart / Intelligent Functions | Automatic Power Distribution, OTA Upgrade, Charging Reservation, Scheduled Charging | ||||||
Certificates
2. Fault Handling: All field failures will be analyzed remotely with customer-provided operation records and fault data to confirm whether it belongs to factory quality problems.
3. Shipping & Cost Rule: Qualified warranty replacements are delivered with free outbound freight from China. Buyers bear all local import costs and defective part return logistics.
4. Warranty Exclusion: Damage resulting from incorrect manual operation, unqualified installation, power grid fluctuation, lightning strike and external impact is not covered.
Project Cases
Our 480kW CCS2 charging stations for heavy trucks come equipped with remote troubleshooting and O&M functions. Designed to work with commercial heavy vehicle fleets, these units help truck depots boost operational productivity. So far, Jicheng Zhitong has shipped large quantities of high-power DC chargers to Europe, Indonesia and Central Eurasia regions. Supported by experienced local service teams and stable spare component stock, we keep delivering dependable charging equipment manufactured by Jicheng for international fleet operators.
