Product Introduction
Engineered for ultra-fast charging rollouts, this 480kW megawatt-class flexible interconnected group-controlled charging system fits urban public charging hubs, highway service areas and long-distance road networks. It delivers reliable megawatt-speed charging for heavy trucks, vessels and other high-power-demand devices. The split design consists of one rectifier main cabinet and multiple distributed charging terminals.
It forms a flexible high-efficiency group control system expandable to 4.8 MW. Key hardware includes high-efficiency charging modules, intelligent power controllers, power switching matrix, charging control units, 4G communication modules, high-precision energy meters and 7-inch HMI touch screens. It supports two connector standards: GB/T 20234 for local markets and IEC62196-3 (CCS2) for European projects. The whole set of equipment achieves IP55 ingress protection rating.
Product Features
• Multi-Layer Safety Protection: This 480kW Megawatt charging system integrates 108 sets of advanced active protection mechanisms. It enables in-depth BMS communication and adaptive power scheduling, with continuous battery status monitoring, shifting safety control from passive emergency response to forward risk prevention.
• Ultra-Wide Voltage, Full Coverage: It provides DC output spanning 200V–1000V, maintaining constant power within the 300V to 1000V range. The charger works seamlessly for passenger electric vehicles, heavy trucks and engineering construction equipment.
• AI Self-Diagnostics + OTA: Embedded self-inspection and self-protection functions come standard. Remote OTA firmware upgrades support predictive operation and maintenance, delivering intelligent and automated station management.
• Power Pool Architecture: Utilising a shared power pool with flexible dynamic power distribution, the 480kW megawatt charger can deliver single-gun power output up to ≥1MW, ready for future high-power ultra-fast charging demands.
• Level-1 Efficiency, Lower Costs: It achieves weighted system efficiency ≥96.5%, outperforming traditional charging equipment by 1.5%. Every complete unit helps operators save more than 20,000 RMB in operational costs each year.
• Comprehensive Protection: Full-dimensional active safety covers overvoltage, undervoltage, overload, short circuit, leakage, overtemperature, surge suppression, emergency stop and door interlock power cut. It detects risks instantly and disconnects power automatically once faults emerge.
Technical Specifications
| Basic Data | Product Name | Megawatt‑Level Flexible Interconnection Group‑Controlled Charging System | |||
| Rated Power | 480 kW | 640 kW | 720 kW | 960 kW | |
| Housing Material | High‑strength Galvanized Sheet, Anti‑corrosion and Anti‑rust | ||||
| Structural Type | Split Type: Rectifier Cabinet + DC Charging Terminal | ||||
| Host Dimensions (cm) | 204*90*210 | 306*90*210 | |||
| Terminal Dimensions (cm) | • Self‑cooling fast charging terminal: 5024160 • Liquid‑cooled ultra‑fast charging terminal: 5024160 / 5034160 | ||||
| Connection Method | Connection Method C, Charging Mode 4 | ||||
| Electrical Specifications | Input Voltage / Frequency | AC 400 V ± 15%/50 ± 1Hz | |||
| Output Voltage | DC 200 ~ 1000 V | ||||
| Constant Power Range | DC 300 ~ 1000 V | ||||
| System Max. Output Current | 1600 A | 2133 A | 2394 A | 3200 A | |
| Single‑Channel Max. Output Current | 250 A / 300 A / 400 A / 600 A / 800 A | ||||
| Number of DC Output Channels | 16 | 16 | 12 | 16 | |
| Voltage Regulation Accuracy | ≤ ± 0.5% | ||||
| Current Regulation Accuracy | ≤ ± 1% | ||||
| Voltage Ripple Factor | Peak ≤ 0.5 | ||||
| Standby Power Consumption (Whole Unit) | ≤ 48W | ||||
| Input Power Factor | ≥ 0.99 | ||||
| Noise | ≤ 65 dB | ||||
| Accuracy Class | Level 1.0 | ||||
| Mean Time Between Failures (MTBF) | ≥ 500000 h | ||||
| Insulation / Dielectric Strength | 2200 V AC / 50Hz 10mA, 1 Minute Without Breakdown | ||||
| Efficiency | First‑Level Energy Efficiency / Second‑Level Energy Efficiency (Optional) | ||||
| Environmental Specifications | Operating Temperature | ‑25℃ ~ 50℃ | |||
| Operating Humidity | 5% ~ 95% RH | ||||
| Operating Altitude | ≤ 2000 m | ||||
| Protection Level | IP55 | ||||
| Cooling Method | Intelligent Forced Air Cooling | ||||
| Storage Temperature | ‑40℃ ~ 70℃ | ||||
| Safety Protection | Input Protection | Input Overvoltage / Undervoltage Protection | |||
| Output Protection | Output Overload / Short Circuit Protection | ||||
| Equipment Safety Protection | Electrical Leakage, Grounding, Environmental Over‑temperature, Lightning Protection, Door Opening Power‑off Protection | ||||
| Charging Process Protection | Emergency Stop, Insulation Detection, Gun Head Locking, Gun Head Over‑temperature Protection | ||||
| Human‑Machine Interaction | Status Display | LED Three‑color Indicator Light | |||
| LCD Screen | 7‑inch Color LCD Screen (Optional) | ||||
| Communication Interface | 4G / 5G, Ethernet | ||||
| Start Method | Swiping RFID Card, Scanning QR Code | ||||
| Smart / Intelligent Functions | Automatic Power Distribution, OTA Upgrade, Charging Reservation, Scheduled Charging | ||||
Certificates
Our listed parent enterprise (002339) has over 40 years of power sector expertise supporting IESLab Jicheng Zhitong. We are a national high-tech enterprise focused on megawatt-level EV charging systems. Since 2017, we independently design and manufacture charging equipment including this 480kW MCS split-type commercial charging system. Our full product lineup covers home AC wallboxes, conventional DC fast chargers and MCS megawatt charging systems. We offer full-cycle after-sales service and comprehensive operator training for overseas partners. Split-type structure separates power cabinet and charging terminal for flexible site layout. This MCS charging system is suitable for large logistics parks and heavy truck charging hubs.
