Product Introduction
Designed for ultra-fast charging deployment, this 960kW megawatt-grade flexible interconnected group-controlled charging system works for urban public charging hubs, highway service zones and long-distance national highway networks. It delivers reliable megawatt-level fast charging for heavy trucks, vessels and other high-power-demand devices. The split layout uses one charging rectifier main cabinet and multiple distributed charging terminals.
It implements a flexible high-efficiency group-control framework expandable to 4.8 MW. The main hardware includes high-efficiency charging modules, smart power controllers, power switching matrix, charging-control units, 4G wireless communication modules, high-precision energy meters and 7-inch HMI touch panels. Two connector standards are optional: GB/T 20234 for domestic applications and IEC62196-3 (CCS2) for European projects. The full set of charging equipment reaches IP55 ingress protection grade.
Product Features
- Power Pool Architecture: This 960kW charger adopts a unified power pool design with dynamic and flexible power allocation. It supports single-gun output up to ≥1MW, fully prepared to meet the demands of next-generation ultra-fast charging applications.
- Level-1 Efficiency, Lower Costs: Boasting a weighted system efficiency of ≥96.5%, this 960kW unit outperforms conventional charging hardware by 1.5 percentage points. The high efficiency helps cut operational expenses, saving more than 20,000 RMB annually for each complete charging system.
- Ultra-Wide Voltage, Full Coverage: The 960kW charging system delivers DC output ranging from 200–1000V, with constant-power operation spanning 300–1000V. It offers broad compatibility, supporting passenger vehicles, heavy-duty trucks and construction machinery.
- Comprehensive Protection: Built with full-dimensional active safeguards including overvoltage, undervoltage, overload, short-circuit, leakage, overtemperature and surge protection, alongside emergency stop and door-open power cut functions. It detects hazards in real time and cuts off power automatically once faults are identified.
- Multi-Layer Safety Protection: Equipped with industry-leading 108 active protection mechanisms, this 960kW charger enables deep BMS communication, flexible power scheduling and continuous full-battery monitoring. The design transforms safety logic from passive troubleshooting into proactive risk prevention.
- AI Self-Diagnostics + OTA: Integrated AI self-check and OTA remote upgrade capabilities allow automatic self-diagnosis, self-protection and remote firmware updates. It enables predictive operation & maintenance and intelligent cloud-based management for the 960kW charging station.
Technical Specifications
| Basic Data | Product Name | Megawatt‑Level Flexible Interconnection Group‑Controlled Charging System | |||
| Rated Power | 480 kW | 640 kW | 720 kW | 960 kW | |
| Housing Material | High‑strength Galvanized Sheet, Anti‑corrosion and Anti‑rust | ||||
| Structural Type | Split Type: Rectifier Cabinet + DC Charging Terminal | ||||
| Host Dimensions (cm) | 204*90*210 | 306*90*210 | |||
| Terminal Dimensions (cm) | • Self‑cooling fast charging terminal: 5024160 • Liquid‑cooled ultra‑fast charging terminal: 5024160 / 5034160 | ||||
| Connection Method | Connection Method C, Charging Mode 4 | ||||
| Electrical Specifications | Input Voltage / Frequency | AC 400 V ± 15%/50 ± 1Hz | |||
| Output Voltage | DC 200 ~ 1000 V | ||||
| Constant Power Range | DC 300 ~ 1000 V | ||||
| System Max. Output Current | 1600 A | 2133 A | 2394 A | 3200 A | |
| Single‑Channel Max. Output Current | 250 A / 300 A / 400 A / 600 A / 800 A | ||||
| Number of DC Output Channels | 16 | 16 | 12 | 16 | |
| Voltage Regulation Accuracy | ≤ ± 0.5% | ||||
| Current Regulation Accuracy | ≤ ± 1% | ||||
| Voltage Ripple Factor | Peak ≤ 0.5 | ||||
| Standby Power Consumption (Whole Unit) | ≤ 48W | ||||
| Input Power Factor | ≥ 0.99 | ||||
| Noise | ≤ 65 dB | ||||
| Accuracy Class | Level 1.0 | ||||
| Mean Time Between Failures (MTBF) | ≥ 500000 h | ||||
| Insulation / Dielectric Strength | 2200 V AC / 50Hz 10mA, 1 Minute Without Breakdown | ||||
| Efficiency | First‑Level Energy Efficiency / Second‑Level Energy Efficiency (Optional) | ||||
| Environmental Specifications | Operating Temperature | ‑25℃ ~ 50℃ | |||
| Operating Humidity | 5% ~ 95% RH | ||||
| Operating Altitude | ≤ 2000 m | ||||
| Protection Level | IP55 | ||||
| Cooling Method | Intelligent Forced Air Cooling | ||||
| Storage Temperature | ‑40℃ ~ 70℃ | ||||
| Safety Protection | Input Protection | Input Overvoltage / Undervoltage Protection | |||
| Output Protection | Output Overload / Short Circuit Protection | ||||
| Equipment Safety Protection | Electrical Leakage, Grounding, Environmental Over‑temperature, Lightning Protection, Door Opening Power‑off Protection | ||||
| Charging Process Protection | Emergency Stop, Insulation Detection, Gun Head Locking, Gun Head Over‑temperature Protection | ||||
| Human‑Machine Interaction | Status Display | LED Three‑color Indicator Light | |||
| LCD Screen | 7‑inch Color LCD Screen (Optional) | ||||
| Communication Interface | 4G / 5G, Ethernet | ||||
| Start Method | Swiping RFID Card, Scanning QR Code | ||||
| Smart / Intelligent Functions | Automatic Power Distribution, OTA Upgrade, Charging Reservation, Scheduled Charging | ||||
Certificates
As a high-power DC fast charging solution, the 960 kW MCS DC Charger benefits from our certified management systems and standardized engineering workflow, helping ensure reliable product quality, consistent manufacturing control, and smoother project delivery for large-scale EV charging infrastructure.
Our listed parent enterprise (002339) has more than 40 years of power industry expertise backing IESLab Jicheng Zhitong. We are a national high-tech enterprise focused on MCS megawatt charging infrastructure. Starting in 2017, we independently design and manufacture charging hardware including this 960kW MCS OCPP split-type charging station. Our product lineup includes home AC wallboxes, conventional DC fast chargers and MCS megawatt charging systems. We offer comprehensive customer training and remote fault diagnosis for overseas heavy vehicle fleet clients. Split cabinet design allows flexible layout for large-scale charging sites. The OCPP protocol supports centralized cloud management of multiple charging terminals.
