Product Introduction
IES-ICS62480E ultra high-power heavy-duty DC charger is developed for rapid recharging of heavy lorries, mining trucks and construction-site machinery. Installed within public fast charging hubs and highway ultra-rapid charging infrastructure, it provides reliable non-stop high-power charging for heavy trucks, mining vehicles and other heavy specialized field equipment.
This all-in-one charging unit has a peak system power of 480kW. Its core hardware suite includes high-efficiency charging modules, intelligent power control units, power switching components, charging management system, 4G wireless communication, precision energy meter, 7-inch HMI touchscreen, CCS2 charging plugs and IP55 outdoor cabinet for long-term field deployment.
Product Features
- All-in-one Compact Centralised Architecture: Supports quick field deployment. Multiple vehicles can charge concurrently to satisfy high-power charging needs for heavy-duty trucks.
- High-efficiency & Energy-saving Characteristic: The high-efficiency model achieves weighted system efficiency ≥96.5%, meeting Class 1 energy-saving standards. Each unit can reduce annual power costs by more than 4,000 RMB.
- 108-point Proactive Safety Control System: Real-time deep interaction with vehicle BMS, flexible power distribution and comprehensive battery monitoring. Safety protection shifts from passive warning to active risk prevention.
- Wide-range Vehicle & Voltage Adaptation: DC output 200–1000V with constant-power range of 300–1000V. It supports all vehicle models from passenger EVs to heavy-load trucks.
- AI-enabled Smart O&M: Onboard AI self-inspection and remote OTA firmware upgrades support fault prediction and off-site problem diagnosis, greatly improving maintenance productivity.
- Full Electrical Safety Protection Package: Continuous real-time risk monitoring and immediate power cutoff for overvoltage, undervoltage, overload, short-circuit, electric leakage, overheating and surges. Emergency stop and cabinet door interlock power-off function are included.
Technical Specifications
| Basic Data | Product Name | High‑Power Integrated DC Charger | |||||
| Models | iES‑ICS62240E | iES‑ICS62320E | iES‑ICS62360E | iES‑ICS62400E | iES‑ICS62480E | iES‑ICS62600E | |
| Rated Power | 240 kW | 320 kW | 360 kW | 400 kW | 480 kW | 600 kW | |
| Housing Material | High‑Strength Galvanized Sheet, Anti‑corrosion and Rust‑proof | ||||||
| Structural Type | Integrated | ||||||
| Dimensions (cm) | 85*88*190 | ||||||
| Connection Method | Connection Method C, Charging Mode 4 | ||||||
| Charging Gun | CCS2 ×1 / ×2; Optional: CCS2 ×1 + GB/T ×1; Optional: GB/T ×1 / ×2 | ||||||
| Electrical Specifications | Input Voltage / Frequency | AC 400 V ± 15%/50 ± 1Hz | |||||
| Output Voltage | DC 200 ~ 1000 V | ||||||
| Constant Power Range | DC 300 ~ 1000 V | ||||||
| Max. Output Current (Dual Guns) | MAX 800 A | ||||||
| Auxiliary Power Supply | 12 V ± 5% | ||||||
| Voltage Regulation Accuracy | ≤ ± 0.5% | ||||||
| Current Regulation Accuracy | ≤ ± 1% | ||||||
| Voltage Ripple Factor | Peak ≤ 0.5 | ||||||
| Accuracy Class | Level 1.0 | ||||||
| Standby Power Consumption (Whole Unit) | ≤ 30W | ||||||
| Input Power Factor | ≥ 0.99 | ||||||
| Noise | ≤ 65 dB | ||||||
| Mean Time Between Failures (MTBF) | ≥ 500000 h | ||||||
| Insulation / Dielectric Strength | 2200 V AC / 50 Hz 10 mA, 1 Minute Without Breakdown | ||||||
| Efficiency | First‑Level Energy Efficiency / Second‑Level Energy Efficiency (Optional) | ||||||
| Environmental Specifications | Operating Temperature | ‑25℃ ~ 65℃, It Should Be Used At a Reduced Capacity Above 50℃. | |||||
| Operating Humidity | 5% ~ 95% RH | ||||||
| Operating Altitude | ≤ 2000 m, For Distances Over 2000 Meters, The Usage Must be Reduced. | ||||||
| Protection Level | IP55 | ||||||
| Cooling Method | Intelligent Forced Air Cooling | ||||||
| Storage Temperature | ‑40℃ ~ 70℃ | ||||||
| Safety Protection | Input Protection | Input Overvoltage/Undervoltage Protection | |||||
| Output Protection | Output Overload/Short Circuit Protection | ||||||
| Equipment Safety Protection | Electrical Leakage, Grounding, Environmental Over‑temperature, Lightning Protection, Door Opening Power‑off Protection | ||||||
| Charging Process Protection | Emergency Stop, Insulation Detection, Gun Head Locking, Gun Head Over‑temperature Protection | ||||||
| Human‑Machine Interaction | Status Display | LED Three‑color Indicator Light | |||||
| LCD Screen | 7‑inch Color LCD Screen (Optional) | ||||||
| Communication Interface | 4G / 5G, Ethernet | ||||||
| Start Method | Swiping RFID Card, Scanning QR Code | ||||||
| Smart / Intelligent Functions | Automatic Power Distribution, OTA Upgrade, Charging Reservation, Scheduled Charging | ||||||
Certificates
Our Company
Jicheng Zhitong’s parent group is a listed enterprise with stock code 002339 and over 40 years of power industry know-how. Our IESLab brand ranks among China’s top competitive charging facility brands. We started independent EV charging hardware R&D in 2017, including this 480kW CCS2 heavy-duty OCPP EV charger pile. Our product range spans AC wallboxes, high-power DC fast chargers and liquid-cooled ultra-fast charging systems. We provide full-lifecycle product tracking and professional technical guidance for global heavy vehicle operators. This high-power charger is built for truck depots, bus terminals and large fleet charging hubs. Our thermal management design guarantees stable high-power continuous charging.
